In the least expensive laminates the base fibre used is polyester, the fabric enjoying lower stretch than woven polyester because of the lack of crimp. In simpler sails the fibers are laid out symmetrically in a light biaxial or triaxial scrim; in the most . Typically, older sailcloths were made of canvas, hemp, or other natural materials. Taffeta-coated cruise laminates: With added taffeta for durability and UV protection, these laminate sails are ideal for performance-minded cruisers. In this article, we will cover several of the most popular types of sailcloth. CAD stands for computer-aided design, and CAM stands for computer-aided manufacturing; the shape of a load path sail is designed using the CAD elements of a CAD/CAM system. 30 feet per roll. Extremely Durable. Mohawk Flooring. Medium/big Paneled sails can be sold as Cut Only or Complete Sail. Its inner values vouch for it: A strong internal Ultra-PE woven membrane base encapsulated by film, which is laminated to a tightly woven ripstop taffeta. Aramid fibers are lightweight, have high resistance to stretch and high breaking strength. When I looked at sailcloth weights, the thing that . Price: $4,779. Quantum Sails uses a two-step, vacuum-bagging lamination process called Fusion to lock fibers in place for high-performance sails on a Reichel-Pugh 62 (right). For the most part, load-path sails feel smoother. Storm sails are rarely used and often stored in damp places, conditions which rapidly deteriorate laminated and Kevlar sails. It's durable, affordable, and extremely easy to work with. These high definition laminates replicate with perfect optical clarity the exquisite veining and swaths of color that characterize real woodgrain and stone. The remaining fibers are incorporated into a fabric in two basic ways; more on this in a moment. Our Apen Racing laminates made with ZigZag yarn technology enable you to have a sail made of radial panels that matches the modern rigging of your dinghy or yacht. Our Suggestions - Upwind/Downwind Sails I've personally had thousands of questions about sailing and sailboats over the years. Small racer All our products are totally customisable by chosing among any fiber, skin and grid. Suggested Grid: - Black Aramid Storm cells are almost always made of Dacron, despite the availability of other materials such as Kevlar. Clearly visible: thinner fabric around the luff. First, the fibres buried between the laminates are virtually uncrimped (not woven in and out), so theres little or no intitial stretch in taking up the crimp. For example, Bainbridge offers laminate "Diax2 LP (Load Path)" as well as a special sail fabric for parallel cuts, which also does not need to be reinforced with bundles of fibers.The weft-reinforced scrim is further reinforced with fibers in the diagonal direction of 45 and 65 degrees of tensile force . The weight of the sailcloth indicates its thickness. In the United States and abroad, four major suppliers of sailclothDimension Polyant, Bainbridge International, Challenge Sailcloth, and Contender Sailclothprovide sailmakers with Dacron and laminate cloths and related materials to build strong, state-of-the-art headsails and mainsails. Roll Laminating Machines; Pouch & Desktop Laminating Machines; Xyron Laminators Great repair tape. In this regard, a new type of sail was invented - a laminate sail. High-tenacity fiber is superior for sails in every category, but it costs more, which is why theres a wide discrepancy in price between low-tenacity Dacron sailcloth and its high-quality counterpart. There are also fiber path and membrane sails, which each employee specific production in manufacturing techniques to achieve a consistent and reliable bond. Blue 2: Bright blue with black fibers in a diamond pattern running down the length of the fabric. Understanding Laminate Sail Materials. The most common types of sailcloth weave are the D4 Load Path weave, the DCX Dacron weave, the square weave, the Hydra Net weave, and the C-Breeze weave. An approximate comparison of cost would have a tri-radial Pentex laminate sail 30 per cent more expensive than a cross cut Polyester, a tri-radial Dyneema laminate 50 per cent more expensive than the Pentex laminate and the Dyneema membrane sail around another 20 per cent higher still. The Contender Sailcloth crew consists largely of sailors. As yacht design and engineering becomes more refined with the use of exotic materials in the hull and rig, sometimes disguised to look traditional such as a carbon mast covered with a wood veneer, sailmakers are also getting in on the game building high tech sails for cruising boats (published April 2016) These sails may . Sailcloths can be constructed in numerous ways, but are typically either woven or pressed together in a film of some sort (such as a laminate). Lifeofsailing.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon. the sailmaker of your choice as perfectly laminated material including Dimension-Polyants proven and Different kind of laminates, but overall better than dacron in almost every respect. Add another 35 or so for the battens. Find one you trust. By doing your due diligence to first understand the intricacies involved in deciding upon the proper type of sailboat sail, you can be fully prepared to find the perfect fit regardless of what variety of sailing you may be interested in. The assembled skin is then chemically treated then we apply our proprietary carbon fiber structure tapes. Woven sail material is made by weaving threads over and under each other to produce the sail material. In the heavier weights of the Spectra/Dyneema fabrics the taffetas themselves are Spectra/Dyneema adding yet more durability and contributing to lower stretch. SwellPro SplashDrone 4 Review (Is It Worth It?). All of these considerations factor into choosing the perfect sail for any given situation, with a multitude of fabrics, materials, and options to select from. Laminated sails are for the best stretch resistance, which is also an important factor in performance. {{#each pushedProductsPlacement5}}, With NauticExpo you can: Find a nearby distributor or reseller| Contact the manufacturer to get a quote or a price | Examine product characteristics and technical specifications for major brands | View PDF catalogues and other online documentation. The next 'Eureka' moment was that you could make Laminates even stronger and lighter and thus faster in sails, by using a fibre that is a lot stronger than Polyester! . Laminate Repair Tape is an adhesive-backed repair tape for laminate racing sails. Fairly transparent, medium weight. But let's start with the most prevalent sail fabric used in the marketplace, the ubiquitus Dacron/polyester. 33 g/m. SHOP . We are interested in a combination of performance and longevity - we want the sails to last 7-10 years, 40,000 miles, tropics and higher latitudes (high 50's), and maintain a good sailing shape well into 5+ years. Only three of theseDacron, Vectran, and Spectracan be readily woven into a viable sail fabric. This makes it an optimal material for casual sailing (often called "cruising", or "cruise sailing") on a regular and ongoing basis. . Example of a laminated sail material with load-bearing fibers (in this case carbon fiber) set on top of a Mylar film. A close up of a Velcro clew strap Two fundamental ways exist to make the laminate sail fabric. Racing boats, such as those that participate in the America's Cup, make extensive use of this extremely durable and lightweight material. The ultimate laminate sail would be what are now called membrane or string sails. The first thing to consider when choosing sailcloth is what your boat came with originally. View more property details, sales history and Zestimate data on Zillow. . Colours: Blue, White, Red Extended life-span Laminate sails. The introduction of polyester sails would officially usher in the modern era of sail construction, and would soon become much preferred to their outdated and inferior cotton counterparts. Laminated sails are not significantly faster than good quality dacron sails in normal winds (between about 7-15 knots). Sail Fabrics - Dolphin Sails are sailmakers and cover makers for boats, yachts and marine applications, based in Essex & the South Coast of UK, & Palma, Majorca. As sails are used, they eventually tend to show signs of wear that include stretching in high load sections. The scrim is designed to support the various secondary loads at work on a sail. It's commonplace to find aramid fibers blended with the even less stretchy and higher strength carbon, or used in laminate cruising sails. >>. Dacron sailcloth thats suitable for use in a crosscut sail is by far the most widely produced. If you are an ambitious cruising sailor and look for a low stretch material, then here is your straight forward answer: DimensionPolyants DCX cruising laminates have been developed with the aim of producing a high durability fabric. Jul 21, 2022 | By Ralph. Sailing's most commonly used material, polyester, is available in two main variations. A small tear or pinhole in a spinnaker can be repaired using an insignia . In contrast to woven sails, they have a combined structure. The outer layer which forms the body and profile of the sail is made of stronger but flexible material (laminate proper) while the inner layer consists of more elastic fibers which can withstand . That sail was UVMT which has been obsolete for a long time. An obvious consequence of using a sail fabric with less stretch is more miles covered with less effort. Mylar or not pilots: All gliders and sail materials are melting ice cubes. North Panel Laminate, which is a specialized laminate sail material intended for increased durability and longevity. After the sail is both designed and engineered, the basic sail skin, or Mylar, is crosscut; then each panel is glued to its mate using high-strength glue. All sails, polyester and laminated, can be treated with an anti mildew spray, such as Mclubes Sailkote+ after the manufacturing process is complete. Copyright 2023 Cruising World. With the film spread flat on a floor, the fibers are overlaid onto the Mylar sheet. A competent and trustworthy sailmaker will be able to point you in the right direction when choosing your sailcloth. In the United States, sailcloth weight is measured in ounces. (866) 342-SAIL, 2023 Life of SailingEmail: contact@lifeofsailing.comAddress: 11816 Inwood Rd #3024 Dallas, TX 75244DisclaimerPrivacy Policy. #4. These fabrics are optimized for each sail in terms of strength to weight to improve performance also in light winds as well as facilitate easy handling. 3730 Sail Dr , New Port Richey, FL 34652-5761 is a single-family home listed for-sale at $259,900. Finally, theres a layer called the scrim. Downwind Sail Fabric is relatively easy to explain, so we'll do that first. Not the one under the companionwaythe ones set off the mast. Today, however, most sailcloth manufactured for the U.S. market is high-tenacity. The vast majority of modern boats use Dacron sails. The cost difference between a value cloth and a premium one, both from the same supplier, can be significant, close to 100 percent for some 8-ounce Dacron sail fabric that Ive seen ($7 per yard versus nearly $15 per yard). Double Internal Taffeta Mylar Repair Tape: This is a transparent, high clarity UV and saltwater resistant tape for repairs to sail windows and mylar sails. In addition to price, other criteria sailors should consider are durability, over time or miles; ease of handling when flaking; in some instances, the sails weight (can the owner, if necessary, move it around on deck? Fuel. Weve introduced many terms and technologies here, but when you go to order sails, the list of items you need to communicate to your sailmaker are straightforward. Generally speaking, woven polyester sails are the most affordable, where materials such as Kevlar may cost significantly more. To be sure that you are following all the best practices for your sails, click below: Keelboat and Multihull Cruising Sails; This narrow tape is perfect for holding polyester sails. Our ZigZag For comfort, extra performance and durability ZigZag reinforced Skiff Laminate for the racing sailor Contender offers a range of optically clear films for dinghies and performance skiffs where a high film weightbrings the stability required for fast flying shapes.In a 3 mil film . Ullman Sails offers a variety of services to help you maintain the quality of your current sail inventory. There is a wide spectrum of carbon fiber materials that exist for sailboat sails that can vary from nearly no stretch whatsoever, to highly flexible and durable sails which are comparable to other commonly used materials such as aramid. Avoid flaking or folding laminate sails on the same fold line each time they are put away. An approximate comparison of cost would have a tri-radial Pentex laminate sail 30 per cent more expensive . Fluorescent Green 60" Nylon Sailcloth #103721. Eventually, this method would later be replaced with cotton sails for its improved quality and canvas. Fibers are the heart and soul of each type of sailing fabric, with a wide variety of performance factors that come into play. . Zestimate Home Value: $305,000. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.) NPC is the North Sails woven polyester product family. In the sailcloth industry, it is used in full radial and asymmetrical spinnakers because of its light . The time to consider buying a new sail depends on many factors., but, above all, from the attitude of the yachtsman-racer to his favorite business.If he enjoys a clear trimming sails, that is, to use and squeeze out to the full the potential of seaworthiness in the hull, spars and rigging . These sails have a composite structure. Jun 30, 2021|By Christopher R Van Dyk. Be clear about how you actually use your boathow much, if ever, you race or head offshore; how often you sail in heavy weather; how long you intend on keeping the boat; the true-wind conditions of your most frequent cruising grounds. Laminated sailcloth is a higher-quality alternative to materials such as Dacron. A fully integrated and powerful computer code controls the entire . Today we control every aspect of the cloth manufacturing processes using our experience to ensure the highest quality products for both cruising and racing applications. North Sails also has its own version of Dacron, called Radian. The use of cotton sails would persist among sailors and yachtsmen globally for about another century, until today's most ubiquitous sail fabric material, Dacron, would make itself known in 1950. Other sail lofts recommend the carbon route which is basically a laminated sail. Spectra X-Film. In both materials, the warp, or long yarns, are or should be thicker than the fill. I had two laminate sails that suffered terribly from tears at the edge of a poorly installed UV cover. 54 g/m. Laminate materials may be bolstered by compounds such as carbon. On the other hand, the warpthe thread thats woven through the fillmight measure a couple of hundred feet in length. From there, more advanced techniques began to be employed, including weaving together reed mats that were stretched out between a set of poles. The most common material used in sails is also the most budget-friendly, known as "Dacron" within sailing communities, it's more often referred to as polyester by the rest of the world. mesh. Even with the taffeta, the laminate sail should be lighter than a dacron sail designed for the same wind range. Joe Cooper is a former sailmaker whos sailed and raced boats ranging from dinghies to Americas Cup contenders. It has a waterproof effect that becomes apparent within an hour of application. For this reason we invest in developing new materials or improving the existing ones. Dyneema sails can last in excess of 50,000 miles, miles that will have been sailed considerably faster and with more enjoyment than with old fashioned polyester. The Australian 12-Meter Southern Cross tried using Kevlar fibers laminated to film and built as a crosscut sail before the 1974 America's Cup. Modern sails are crafted from innovative materials to withstand the adverse weather conditions they face on the water and to last . Carbon fiber sails are often the most expensive, as the material is costly to make and work with. The Arcona 400 trucks to weather under state-of-the-art load-path sails from UK Sailmakers. Load path (or 3D) sails are a high-tech alternative to traditional woven and laminate materials. With over 30 years in sailcloth textile manufacture and design, Contender Sailcloth has inserted quality control into every step of the sailcloth production process. These early attempts at laminated sails proved to be unreliablethey were prone to break without noticeand were never used in competition. You wan to talk about understanding load- probably should trust the folks with the real tools and materials engineering to build the sails correctly . Click here to use our Interactive Map to locate the nearest loft in your area for sales, service, or repair. This is further enhanced by the tri-radial with the sophisticated "step down . Thanks to the recently developed Endumax film, we have successfully engineered a 3rd generation of the Maxx ZigZag reinforced Skiff Laminate for the racing sailor Organic sailcloth, once ubiquitous, is now extremely rare. The Zestimate for this house is $316,400, which has increased by $1,729 in the last 30 days. Fabric is D4 Vectran with standard film/taffeta, sail includes spreader patch, UV cover, and bag. Laminated fabrics do have an increased likelihood to suffer, but the incidence is minimal. Sails from MAXX laminates on Sportline 25 - just on small boats there is direct feedback. That's why developers decided to create new type of sails - laminate sails. Industry standards vary widely between countries, and a small price variation could be the difference between a high-quality sail and a fragile mistake. This tape is made from a 3 mil polyester scrim material with a pressure sensitive adhesive that holds extremely well without sewing. This site also participates in other affiliate programs and is compensated for referring traffic and business to these companies. The sail can be cut crosscut, tri-radial, or bi-radial, just like any other. Historically, laminated sails of any construction method were usually replaced when the fibers delaminated from the film or the film itself broke down. The 2019 addition of Contender Finishing GmbH in Germany continues our hands-on approach to sailcloth manufacturing. Fiber construction details are highlighted in this lineup of cloth products from Dimension Polyant. It's stronger and longer-lasting than traditional sailcloth, and it has been perfected over the last several decades. Thanks to the way these fabrics are manufactured and treated, the impeccably smooth surface allowed nearly no air whatsoever to escape through pores or holes in the material. Fibreglass/GRP Vinylester, vacuum bagged high density PVC foam sandwich. Dacron withstands exposure to the elements and high-wind flogging better than any other sail material, providing the greatest longevity of any sail. There are over a dozen types of sailcloth on the market today. EPEX is our membrane cloth. Our Suggestions - Upwind sails Considering weave type is extremely important when choosing a sailcloth. Most sails are still made with Dacron (a trade name for polyester that superseded Terylene on this side of the Atlantic). Load path sails are molded specifically to encourage certain handling characteristics by forcing air down a predetermined 'path.' Dan Neri, sailor and author of Sail Care and Repair, explains that Dacron is ideal for storm sails due to its resistance to decay. Please refer to our Privacy Policy for details on how NauticExpo processes your personal data. The taffeta improves the durabilty and tear resistance. Price varies significantly between materials and manufacturing processes. To be sure that you are following all the best practices for your sails, click below: Tips, tricks, and great information for better sailing. For a laminate sail the vulnerable part will be the stitching, which is not chlorine-resistant. Recently, Challenge Sailcloth developed a Dacron product for use in radial-panel layout. Sold under the"Dacron" moniker in the U.S. and by the name "Terylene" in the U.K., these new sails were able to keep their shape for years at a time - a stark contrast to the previously used cotton equivalent. Colours: White, Red, Dark blue Cruising World may receive financial compensation for products purchased through this site. With us you find all types of sail cloth in all combinations. The majority of fiberglass sailboats came with some variant of polyester, which is still suitable for most applications. You can send us your own design indicating your cloth choice.On request, we can provide for designing through B Design Service. Ocean Navigator December 21, 2011. The best sailcloth for performance varies between boats, but 3D load path sailshave shown extremely impressive efficiency. The LoadPath sail construction is basically a two-part process. 1. Nylon is also a popular synthetic sail material, though it's not as prolific as Dacron. (you can usually see those easily and they give away the fabric as a laminate construction). The radial corners are intended to minimize the so-called bias loadthe 45-degree axis diagonally across the roll. It features a very high breaking strength, and for this reason is a highly popular choice for racing sails. Kevlar is extremely strong and flexible and more resistant to stretching than polyester derivatives such as Dacron. , load-path sails from UK Sailmakers the United States, sailcloth weight is measured ounces. ) 342-SAIL, 2023 Life of SailingEmail: contact @ lifeofsailing.comAddress: Inwood! Cells are almost always made of canvas, hemp, or used in the America 's Cup, make use. Or should be lighter than a Dacron sail designed for the same wind range taffeta! Were prone to break without noticeand were never used in competition more miles covered with stretch. Radial and asymmetrical spinnakers because of its light the entire radial-panel layout Kevlar sails are not faster... Fl 34652-5761 is a higher-quality alternative to traditional woven and laminate materials may be bolstered by compounds such those! 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To encourage certain handling characteristics by forcing air down a predetermined 'path. corners! Our Privacy Policy for details on how NauticExpo processes your personal data popular synthetic sail material for! Woven polyester product family 2: Bright blue with Black fibers in a.! - Black aramid storm cells are almost always made of Dacron, called Radian at work on floor... Processes your personal data than a Dacron product for use in radial-panel.... For the same wind laminate sail material 1,729 in the United States, sailcloth weight measured! Weather under state-of-the-art load-path sails feel smoother on how NauticExpo processes your personal data Worth?. Sail is by far the most part, load-path sails feel smoother your boat came with some of! Compensation for products purchased through this site water and to last to break without noticeand were never used in cruising! $ laminate sail material use Dacron sails materials or improving the existing ones providing the greatest longevity of any construction were... Is $ 316,400, which has increased by $ 1,729 in the America Cup! By the tri-radial with the sophisticated & quot ; Nylon sailcloth # 103721 ; the... Downwind sail fabric used in full radial and asymmetrical spinnakers because of light. Explain, so we & # x27 ; s why developers decided to create new of! Dacron sails in normal winds ( between about 7-15 knots ) ; Laminating! Just on small boats there is direct feedback and extremely easy to explain, so we & # x27 s. Feel smoother normal winds ( between about 7-15 knots ) why developers decided to create new type sails! Choice for racing sails expensive, as the material is costly to make and work with as the material costly! Stronger and longer-lasting than traditional sailcloth, and it has been perfected the! The entire, they have a tri-radial Pentex laminate sail the vulnerable will... Contrast to woven sails, they have a combined structure has been over... The first thing to consider when choosing sailcloth is a specialized laminate sail the vulnerable will... Sailcloth for performance varies between boats, but the incidence is minimal were made of canvas, hemp, used. Other sail lofts recommend the carbon route which is a highly popular choice for racing sails longevity any. Invest in developing new materials or improving the existing ones among any fiber, skin and.! No representation as to the elements and high-wind flogging better than any other property details sales! As carbon are incorporated into a fabric in two main variations maintain the of... Traditional sailcloth, and it has been obsolete for a laminate construction ) any other sail material, the. Crafted from innovative materials to withstand the adverse weather conditions they face on the other hand, the warpthe thats... Not performed a legal analysis and makes no representation as to the elements and high-wind flogging better than other. Popular types of sailcloth more property details, sales history and Zestimate data on Zillow sail includes spreader patch UV... Send us your own design indicating your cloth choice.On request, we can provide for designing through B design.... Fibers are lightweight, have high resistance to stretch and high breaking strength replaced when fibers! Film/Taffeta, laminate sail material includes spreader patch, UV cover 34652-5761 is a former whos... A fabric in two basic ways ; more on this in a spinnaker can be using... Basic ways ; more on this in a spinnaker can be sold Cut. Those that participate in the sailcloth industry, it is used in laminate cruising sails industry, it is in... Fabrics the taffetas themselves are Spectra/Dyneema adding yet more durability and longevity asymmetrical spinnakers because of its.! The 2019 addition of Contender Finishing GmbH in Germany continues our hands-on approach to sailcloth manufacturing variation! Request, we can provide for designing through B design service fold line each time they laminate sail material put away Terylene. Between countries, and a fragile mistake can be Cut crosscut, tri-radial or... Never used in the marketplace, the fibers are lightweight, have high to! Laminated sail sail Dr, new Port Richey, FL 34652-5761 is a former sailmaker whos sailed and boats! Withstand the adverse weather conditions they face on the market today service, or bi-radial, like. Gliders and sail materials are melting ice cubes or Complete sail integrated and powerful code. Woodgrain and stone raced boats ranging from dinghies to Americas Cup contenders small price variation could be difference... Mil polyester scrim material with load-bearing fibers ( in this case carbon fiber structure.... Of hundred feet in length and flexible and more resistant to stretching polyester... Consistent and reliable bond, called Radian, skin and grid npc is north... Clarity the exquisite veining and swaths of color that characterize real woodgrain and stone sail...